IO Setia Ventures Sdn Bhd

Pipeline In-line Inspection

PIPECARE GROUP In-line Inspection - A Global Leader In Advanced Pipeline Solutions.

Pipeline In-line Inspection

To meet the evolving demands of today’s oil and gas industry, we have formed a strategic partnership with PIPECARE Innovative Solutions. As a global leader in pipeline inspection and integrity management, PIPECARE brings advanced technologies and proven expertise that complement our commitment to operational excellence.

Through this collaboration, we are enhancing our ability to deliver safer, more efficient, and more reliable solutions across the oil and gas sector. Together, we provide end-to-end pipeline inspection services, ensuring compliance, minimizing risk, and maximizing asset performance.

Services for Pipeline In Line Inspections

Feature Detection & Measurement Capability

PIPECARE Feature Compass

The PIPECARE Feature Compass provides an overview of the Detection and Inspection Capabilities for the PIPECARE In line Inspection Technologies and Tools for common Features.

EMAT Crack Inspection

An Innovative Approach for Crack Inspection in Gas Pipeline

  • Based on the Electromagnetic Acoustic Transducer (EMAT) Physical Principle to enable Crack Inspection without Liquid Coupling in Gas Pipelines
  • Two (2) Independent EMAT Tools –> the EMAT AX with Axial Magnetization and the EMAT CX with Circumferential Magnetization (generates up to 6 data sets for every pipeline, incl. Smart Caliper AI)
  • High Probability of Detection (POD), High Probability of Identification (POI) and Very Good Probability of Sizing (POS) for cracks and stress corrosion cracking (SCC)
  • Enables Coating assessment and detection of coating disbondment
EMAT Crack Inspection

Magnetic Flux Leakage (MFL)

Versatile and Reliable Pipeline ILI Tools

  • MFL Technology based In-Line Inspection Tools for Detection and Measurement of Metal Loss Features, such as General-, Pitting- and Pinhole Corrosion as well as Scratches, Gouges and Features in Girth- and Long-Seam Welds
  • Utilizes Triaxial Hall Effect Sensors with the highest Circumferential Sensor Resolution available in the market
  • Can be Utilized in any Pipeline Medium
Magnetic Flux

MFL Transverse Field Inspection (TFI)

Inspection Technology Tailored for Inspection of Axial oriented Features

  • Utilizes Transverse magnetic Field Inspection technology in combination with highest sensor resolution for the inspection of Pipelines Axial Features
  • Detects and Measures Axial Oriented Features, such as Channel Corrosion, Longitudinal Weld Features and any other axial features

Ultrasonic Crack Inspection (UTCD)

Advanced Longitudinal and Circumferential Crack Inspection Technology

  • State-of-the-Art Crack Inspection for Liquid Pipelines with High Probability of Detection (POD), High Probability of Identification (POI) and Very Good Probability of Sizing (POS) for cracks and stress corrosion cracking (SCC)
  • Available for Longitudinal/Axial Crack Inspection (UTCD-A) and Circumferential Crack Inspection (UTCD-C)
  • Extremely good Ultrasonic Signal Quality due to the modular PIPECARE “SKI Concept” – No external cabling required!
  • Available in High- (8 mm) and Extra-High(4 mm) Circumferential Resolution

Ultrasonic Wall Measurement (UTWM)

State-of-the-Art Ultrasonic Metal Loss Inspection

  • Ultrasonic direct Wall Thickness measurements provides Detection and Accurate Sizing of Metal Loss features including mid-wall features, such as laminations or inclusions.
  • 100% Pipe-Surface Coverage; overlapping sensor resolution in axial and circumferential direction.
  • Available in High- (8 mm) and Extra-High(4 mm) Circumferential Resolution.

Smart Caliper AI

Innovative Geometry ILI Solution

  • Final Report within 9 hours
  • In-Field Data Quality Assessment and Report Generation
  • Automated search for:
    • Girth Welds
    • Geometry Feature
    • Installations, such as Bends, Offtakes…
    • Stress-and-Strain zones
  • 3D Model Generation
  • Special Add-On Sensors for Detection of Illegal Tapping
  • Tools are made available to Clients to run them independently with local Client Personal

Combo Inspection

Combined In In-Line Inspection Systems

  • MFL or UT ILI Tools can be Combined with other available Inspection Technologies like Geometry, Mapping and Speed Control Unit
  • Collection of different Inspection Technology Data Sets in a Single Inspection Run
  • Modular ILI Tool Design enables Combination of most available ILI Technologies for the required Inspection Task
  • Time and Cost Efficient

Pipeline Integrity Services

  • Fitness-For-Purpose (FFP)
  • Crack Assessment
  • Corrosion Growth Assessment
  • Fatigue Analysis
  • Run Comparison Reports
  • Stress & Strain and Pipeline Movement
  • Dent Strain through Computational Models
  • Recommended Repair Reports
  • Custom-made Specialized Integrity Assessment

Specialized Solutions

Solutions for Difficult to Inspect Pipelines

Flow Lines Inspection - 3 Way Valve Inspection

  • Pioneer in 3-Way Ball Valve In-Line Inspection without Launcher and Receiver
  • Inspection of 8 and 10 inch Flow Lines with 3-Way Ball Valves and back to back 1.5D Bends
  • Unique Short Designed of 8” and 10” Tools used to Prepare and Inspect Saudi Aramco Flow Lines
  • Most Compact and Shortest ILI Tool in the Market

Downhole Tubing Inspection

Accurate Detection & Sizing of Flaws

  • Wireline technology for downhole well tubing inspection
  • Ultrasonic Wall Measurement
  • Capable of Pinhole Detection
  • Direct Measurement of Wall Thinning and detection of Metal Loss Features
  • Differentiates between internal and external Metal Loss
  • Collects Bi-Directional high-quality Data for Mechanical Damage

Cyclone Dust Separation

  • Specialized Dust Collection Solutions
  • Removes polluted particles from air gas or water stream through Vortex Separation
  • Eliminate or significantly Reduce the time required for removal any Sediments or Sludge

Loading Lines Inspection

Turn Key Project for ILI of Large Diameter Loading Lines

  • In-Line Inspection of three Strategic 48” Crude Oil Loading Pipelines in the UAE that had been deemed not inspectable
  • Installation of a Single-Entry, temporary ILI Facility (trap) for bi-directional ILI operations at the Onshore Side to receive the resulting debris

Quality & Certifications

PIPECARE Group has been recognized as a quality driven company by international certification bodies

Crafting Solutions, Sealing Success.

IOSV focuses on excellent delivery throughout the whole project life cycle, from the early planning stage through to practical completion.
OTHER SOLUTIONS
3D Metal Printing

3D Metal Printing

Additive manufacturing is transforming aerospace by producing lightweight, durable, and complex components beyond the limits of traditional methods.
3D Scanning & Reverse Engineering

3D Scanning & Reverse Engineering

Empowering aerospace innovation through high-precision 3D laser scanning and reverse engineering to ensure accuracy, quality, and performance in design, manufacturing, and maintenance.
Hydraulic Torque Wrench (HTW) & Hydraulic Bolt Tensioning (HBT)

Controlled Bolting

Utilizing hydraulic pressure to deliver controlled and consistent torque, ensuring that bolting system are tightened to precise specifications for optimal structure integrity.
CorroCap

CorroCap®

Nuts and Bolts Protection System - CorroCap® offers a total solution to the mitigation of bolts and nuts corrosion.
Design & Engineering Services

Design & Engineering Services

Innovative and professional engineers specializes in designing various types of sealant injected on-line leak sealing clamps.
Equipment, cables and piping as found inside of industrial power plant

Insulation

Our expertise in insulation solutions can help you optimize your piping systems for peak performance and sustainability.
pipe-network-industrial-chemical-plant

iWrap®

Composite overwrap repair system based on high strength composite materials.
Pile

Pile Protector™

Pile Protector™ is a cost effective, field proven and environmentally friendly solution to prevent and protect structures from marine growth.
ProClamp®

ProClamp®

ProClamp® is designed to contain the leak point by introducing higher pressure than leaking system pressure by hydraulic injection tools to fill the clamp cavity with ProSeal™ sealant compound.

ProDesander™

The ProDesander™ Cyclone solids-separation package removes sand from multi-phase well streams.
ProSleeve

ProSleeve™

Epoxy Grouted Bolted Sleeve - Permanent Pipeline Repair Solution. Strengthening of Risers & Subsea Pipelines
ProTaQ™

ProTaQ™

ProTaQ™ is cold applied tape coating system designed for Corrosion Protection in non-open water situations. For example Harbor Situation, Bay or similar.
. IOSV offers comprehensive Steam Loss Assessment services to help businesses optimize their steam systems, improve energy efficiency, reduce operational expenses, and minimize environmental impact.

Steam Loss Assessment

Optimizing steam systems, improve energy efficiency, reduce operational expenses, and minimize environmental impact.
waste

Waste Management

A comprehensive services to help businesses handle, transport, and dispose of these waste materials responsibly.
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