IO Setia Ventures Sdn Bhd

3D Scanning

Empowering aerospace innovation through high-precision 3D laser scanning and reverse engineering to ensure accuracy, quality, and performance in design, manufacturing, and maintenance.

Scan to Production

We provide advanced reverse engineering services to help industries reproduce existing components and systems. Using state-of-the-art 3D scanning, digital modeling, and precision manufacturing technologies, we accurately capture the geometry and functionality of parts, enabling rapid prototyping, redesign, and production.

Workflow of Reverse Engineering

With our expertise, clients can reduce downtime, extend asset life, and accelerate product development while maintaining compliance with industry standards.

Completed Projects

Reproduce damaged P2 Planetary Carrier for Allison Gear box Model 1000-2000 Series, Avibras-Astros 2

  • Material: Material Carbon Steel 4140H
  • Client: Military (Classified)
  • Fabrication Method: 5-axis CNC Machining
Reproduce damaged P2 Planetary Carrier for Allison Gear box

Reproduce C2 Hub for Allison Gear box Model 1000-2000 Series, Avibras-Astros 2

  • Material: Material Carbon Steel 4140 H
  • Client: Military (Classified)
  • Fabrication Method: 5-axis CNC Machining

Replicate Injection Gun Short Side Load

  • Material: CS
  • Client: Oil & Gas (Classified)
  • Fabrication Method: CNC Machining

To reproduce damaged FAC Tool Mandrel

  • Material: AISI 4145H
  • Client: Oil & Gas (Classified)
  • Fabrication Method: 3-axis CNC Lathe Machining

Upcoming Projects

Hard Masking Jig Prototype

  • Material: PEEK
  • Client: Aerospace
  • Fabrication Method: 3D Printing

Radome Mold

  • Material: Aluminium/Invar
  • Client: Aerospace
  • Fabrication Method: 3D Printing (WAAM)

3D Laser Scanning

3D laser scanning plays a role by providing high-precision, non-contact measurement for design, manufacturing and maintenance processes. It allows engineers to capture detailed 3D models of components, ensuring accuracy, quality and efficiency in various applications.

Volumetric accuracy up to 0.04 + 0.06 mm/m
High-speed capture of millions of points per second
Scan in-field components for quick validation or redesign
3D Scanning & Reverse Engineering

Reverse Engineering

The process of analyzing and reconstructing an existing part or product to understand its design, structure and functionality. This technique is commonly used to recreate lost or outdated components, improve existing designs, or generate digital models for manufacturing and quality inspection.

Effortless Mesh Processing

Precision CAD Creation

Enhanced Data Utilization

Cost-Effective Solution

  • Detect defects and enhance design durability
  • Quickly manufactures and repairs critical parts
  • Keeps older fleets operational without original manufacturer support

Crafting Solutions, Delivering Success

IOSV focuses on excellent delivery throughout the whole project life cycle, from the early planning stage through to practical completion.
OTHER SOLUTIONS
3D Metal Printing

Additive Manufacturing (3D Printing)

Additive manufacturing is transforming aerospace by producing lightweight, durable, and complex components beyond the limits of traditional methods.
CNC Machining

CNC Machining

Hydraulic Torque Wrench (HTW) & Hydraulic Bolt Tensioning (HBT)

Controlled Bolting

Utilizing hydraulic pressure to deliver controlled and consistent torque, ensuring that bolting system are tightened to precise specifications for optimal structure integrity.
CorroCap

CorroCap®

Nuts and Bolts Protection System - CorroCap® offers a total solution to the mitigation of bolts and nuts corrosion.
Design & Engineering Services

Design & Engineering

Innovative and professional engineers specializes in designing various types of sealant injected on-line leak sealing clamps.
Equipment, cables and piping as found inside of industrial power plant

Insulation

Our expertise in insulation solutions can help you optimize your piping systems for peak performance and sustainability.
pipe-network-industrial-chemical-plant

iWrap®

Composite overwrap repair system based on high strength composite materials.
. IOSV offers comprehensive Steam Loss Assessment services to help businesses optimize their steam systems, improve energy efficiency, reduce operational expenses, and minimize environmental impact.

Microwave Inspection

Optimizing steam systems, improve energy efficiency, reduce operational expenses, and minimize environmental impact.
Pile

Pile Protector™

Pile Protector™ is a cost effective, field proven and environmentally friendly solution to prevent and protect structures from marine growth.
Pipeline In-line Inspection

Pipeline In-line Inspection

PIPECARE GROUP In-line Inspection - A Global Leader In Advanced Pipeline Solutions.
ProClamp®

ProClamp®

ProClamp® is designed to contain the leak point by introducing higher pressure than leaking system pressure by hydraulic injection tools to fill the clamp cavity with ProSeal™ sealant compound.

ProDesander™

The ProDesander™ Cyclone solids-separation package removes sand from multi-phase well streams.
ProSleeve

ProSleeve™

Epoxy Grouted Bolted Sleeve - Permanent Pipeline Repair Solution. Strengthening of Risers & Subsea Pipelines
ProTaQ™

ProTaQ™

ProTaQ™ is cold applied tape coating system designed for Corrosion Protection in non-open water situations. For example Harbor Situation, Bay or similar.
waste

Waste Management

A comprehensive services to help businesses handle, transport, and dispose of these waste materials responsibly.
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IO Setia Ventures Sdn Bhd
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